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Engineering & Product Development

From initial concept to final production with extensive experience, we provide product component development services for applications such as :

  • Auto components
  • Machines components
  • Special fixtures
  • Consumer goods
  • Plastics products
  • safety products
  • Medical equipment components
  • General engineering component design

Process of Product Development at Variational

Concept :

Concept development, Concept drawing & sketching, Selection of std. parts and materials, Cost estimates

Final Design :

3D Modeling and prototype construction, FEA, Final assembly structuring, Manufacturing Dwg. Preparation, Writing of manuals (user, parts, maintenance)


Prototyping

We provide various type of prototyping based on product material & functioning

  • Rapid prototype for plastic parts using SLA (Stereo Lithography) in material ABS, Nylon
  • Metal RPT using Direct Metal Laser Sintering (DMLS)
  • Functional Prototypes using same material of construction of product to be manufactured.

Manufacturing

Tooling, Jig & fixture design & manufacturing, Preproduction, Fine-tuning

Mold and Die Design

"Mould & Die Design is area of our core expertise". We are specialized in providing Mould & Die design for Plastic, Forging & casting components. Based on intricacy of component our expert decides process layout & automation of mould for easy extraction of part from mould or die.

Our tool design experts have expertise in designing mould & die design from various industry segments ranging from consumer plastic products, switchgear products, pump & casing parts and automotive parts.

Our Mould & die design service include

  • Selection of mould bases & standard parts
  • Part ejection & cooling automation method
  • Parametric 3D mould design
  • 2D drawing detailing
  • Bill of material & cost estimation
  • Plastic Mould Flow analysis

Jigs & Fixtures

We at Variational have expertise & experience in designing and supplying jigs and fixtures for various applications to Automotive, Heavy Equipment and machining parts, Industrial product manufacturing and assembling.

We have capabilities for designing and supplying fixtures for following applications

  • Welding
  • Assembly
  • Fabrication
  • Machining
  • Transporting
  • Holding
  • Composit



Non Ferrous Casting Product


We at Variational have expertise & experience in designing and supplying jigs and fixtures for various applications to Automotive, Heavy Equipment and machining parts,



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